The Best Belt Sanders for 2022
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Best Belt Sander
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Belt sanders operate in a linear motion, as opposed to vibrating sanders or random orbital sanders. They can be used for almost any type of sanding job, and they’re great for advanced DIY-ers, serious hobbyists, and professional woodworkers or carpenters. When used in combination with an electric hand planer, wood router, and a simple wood chisel, you can tame almost any piece of wood.
UPDATED: July 7, 2022.
To help you select which one is best for you, I have outlined the various features below along with a list of the best belt sanders currently available.
MY TOP PICK:
If you are looking for the best overall, I recommend the Makita 9403 because it features a powerful 11-Amp motor, a quick-change belt lever, and an extended base for flush sanding.
What is a Belt Sander?
These relatively simple yet essential hand-held tools are made up of a loop of sandpaper propelled by an electric motor. While it may seem basic, it is an extremely versatile device for all types of woodworking. They are also available as fixed units in which the workpiece is brought to it, see more on this below.
What is a Belt Sander Used for?
Belt sanders are used to sand a variety of materials. Most can sand wood, and some are designed to work on metal, slate, and concrete. The tools are often used to finish flooring, prep wood for paint, remove rust, or finish doors, cabinets, railings, tables, furniture, and more.
Key Features to Look for
While the overall design of belt sanders is fairly standard, there are some details to pay attention to when you’re selecting a specific model. Some units are specifically designed for delicate finishing work, while others are well-suited to aggressive flattening and leveling.
You will also want to keep in mind the type of work you will be performing with the sander. If you often work in tight spaces, look for a compact design or detail sander. If you’re frequently traveling to a job site or working in awkward spots, look for a lightweight option.
Here are the key features to look for before you buy:
Portable vs Stationary
Portable belt sanders can be carried around from place to place, while benchtop or stationary belt sanders are fixed on a tabletop. Portable (also called handheld) belt sanders are the type you are likely most familiar with. They feature a compact design with a motor located in the center with handles at the front and back. The loop of sandpaper is at the bottom so you can use the weight of the tool to do most of the work.
These work great for a range of projects from furniture making, to refinishing doors, and more. Since they are so compact, even if you have a small workshop with limited tabletop space it will still be just as effective. Simply set up some saw horses outside and go to work on the project.
Stationary belt sanders are either large sand-alone units or smaller versions mounted to a table or workbench. The standalone models are typically designed for furniture making and act as a large planer. Wood is fed into one end and rotating sanding drums smooth the surface. This is particularly effective for cross-grain pieces which wouldn’t be possible with a traditional planer.
The smaller units are generally designed for DIY and home use. These workbench-mounted models are used in the opposite way of portable sanders. Instead, the workpiece is brought to the sander. This offers the advantage of holding a workpiece with both hands and makes detailed work easier. As a result, they are designed for working on small projects.
Motor Power
The belt is driven via the onboard electric motor. The power of these motors is measured in amperes or amps but may also be converted to horsepower. This is a measure of the strength of an electrical current, meaning how fast it flows. Higher amps translate to a quicker flow of electricity which results in more power. Most standard sanders are equipped with around 6 to 9 amp motors.
Speed
The speed of your belt sander is measured in revolutions per minute (RPM) or sometimes feet per minute (FPM). A higher RPM means that you can remove more material in the same period of time. Some models are equipped with a variable speed control dial that provides more flexibility to work on a range of projects.
Belt Width
Most belt sanders come in standard widths of 3 or 4 inches. If you do a lot of work on large, flat surfaces, look for a wider belt that will sand down the wood more quickly. For detailed work, look for narrower belts that fit into tight areas.
Corded vs. Cordless
Belt sanders use a lot of power, so most models are corded. However, as battery technology advances I expect to see more and more cordless models. Depending on your portability requirements you may want to go with a cordless option. If you are typically working away from an available outlet or are bothered by the cord being in the way cordless is the way to go.
Also, if you already have a standard cordless drill you may want to pair it with the same brand so they can share battery packs. Check to make sure it is indeed the same battery, as it can differ even within the same brand. On the other hand, you may not want to deal with recharging batteries and prefer uninterrupted plug-in power. I have included some cordless tools below.
Dust Collection
To cut down on the accumulation of dust, sanders will use some combination of dust bags, vacuum attachments, and/or filters. Dust bags are the simplest option since they don’t require any extra equipment like a vacuum. They are also reusable so they don’t need to be replaced like filters after prolonged use. If you are mostly working indoors with limited mobility, consider one with a vacuum attachment as it will typically outperform a dust bag. However, you will have to deal with the hassle of a vacuum hose.
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Tracking
The location of the belt relative to the edges of the tool is controlled via a tracking system. Some advanced models have automatic tracking so that you don’t have to adjust the belt during the job. Others come with knobs that allow you to adjust the belt manually.
Noise
This is measured in decibels. According to the CDC, most belt sanders are around 93 decibels. If you are worried about noise, look for quiet models around 85 decibels. However, you should always wear appropriate safety equipment when using these tools including eye and ear protection.
Weight
Since you are often holding these sanders at awkward positions it is important to note the weight of the tool, as working with a heavy tool can quickly cause fatigue. For cordless drills, the weight provided by the manufacturer will often exclude the battery weight. So take into consideration the additional weight of the battery you will be using. Keep in mind that typically a higher voltage battery does mean a longer run time but at an increased weight.
Sandpaper Grit
Sandpaper is measured in grits, with lower numbers being the coarser versions. Common grit ratings are 80, 100, or 200. Look for finer sandpapers around 120 to 400 for detailed or polishing work. Look for coarse papers below 80 for removing paint, rust, or old finishes.
For some helpful belt sanding tips check out this quick video:
Now, on to the individual products. I’ve compiled a list of the best belt sanders on the market today, from manufacturers including Makita and Metabo. Each unit has been assigned a key feature that makes it particularly noteworthy and has been broken down according to its essential functions to help you make an informed selection.
So whether you are renovating a home or tackling your latest DIY project, these tools will help you get the job done.
Best Overall: Makita 9403 Belt Sander
Makita is trusted by companies and individuals all over the world. They’re known for their reliable, user-friendly products. The 9403 belt sander is my top pick, due to its powerful motor, great construction, and lightweight.
This unit has a large, ergonomic front grip for comfort and ease of use. The belt is a standard 4-inches wide and moves at a speed of 1,640 feet per minute. It weighs just 13 pounds, so you can use it all day without feeling a strain. It’s also incredibly quiet at 84 decibels: ideal if your workshop is attached to your house.
Because of the powerful motor and weight of the unit, you don’t have to push down hard to sand the object. Simply guide it along the material, and the sander will do the work for you. There are really only two downsides to this model. There’s no variable speed control dial. And the dust collection bag is small, so you’ll have to empty it frequently if you’re doing a large job with heavy debris. It is good at catching dust, however.
Pros:
Extremely quiet and lightweight
High-quality construction will keep the motor and bearings from breaking down
Comes with a 1-year warranty, dust bag, and 4 x 24-inch 80-grit abrasive belt
Cons:
No variable speed control dial
Dust collection bag is small
Best Variable Speed: Metabo SB8V2 Belt Sander
Metabo is a German-based company that specializes in durable power tools for industry professionals. This model is a bit larger and heavier than others. It’s best for rough work when you have a lot of serious sanding to do. The powerful 9-Amp, 1,020-watt motor will cut back on your prep time and let you jump right into the project.
The unit works on wood, metal, slate, and concrete, and comes with a variable speed dial so you can adjust from 820 up to 1,475 feet per minute. The design features a comfortable, ergonomic grip. It also has a clear front so you can see what you’re sanding. It comes with a 60-grit sanding belt and a dust bag mounted on the left side.
Pros:
Great for contractors and professionals who are spending a lot of time and energy on sanding
Comes with a 5-year limited warranty
Middle of the road in terms of price
Cons:
Can’t be mounted
Not the best for delicate finishing work
Must-have Accessory
This abrasive cleaner will remove pitch and sawdust clogs to increase the life of your belt.
Best Low-Profile Design: Makita 9903 Belt Sander
This corded belt sander by Makita is designed with a flexible, 16.4-foot long power cord, so you aren’t limited by infrequent power outlets. It runs smoothly and quietly. At 9.5 pounds, it’s lightweight enough to transport from job to job.
The dust collection on this model is top-notch. It collects the dust quietly and doesn’t have problems with leakage or flimsiness, like many other belt sanders. The low-profile design keeps the unit close to the material you’re working on — this is ideal for anyone who works on small or detailed pieces.
The model ships with one 80-grit sanding belt. It’s backed by a 1-year warranty, and it also comes with automatic tracking so you don’t have to adjust the belt while you’re working. With a powerful 8.8 Amp motor, this compact unit can remove paint, rust, and sand down both wood and metal.
Pros:
High-quality dust collection system
Variable speed control dial will allow you to work anywhere from 690 to 1,440 feet per minute
Cons:
Premium price point
Best Workbench Option: WEN 6502T Belt Sander
This sander by WEN can tilt up to 90 degrees, allowing you to sand at different angles. The base is made from solid cast iron and the workbench sander weighs 39 pounds, so sturdiness is a big plus. It also comes with a 6-inch sanding disc, so you can sand both with and against the grain.
The unit comes with a 2-year warranty through WEN, and you’ll also have access to their friendly customer service line. The main downside is that the dust collection system tends to clog easily. However, it does have a port, so you can connect a vacuum or extractor. The unit also comes with a tension release lever that allows you to easily replace or remove your sandpaper, which is great for frequent use.
Pros:
Sturdy workbench design allows you to use both hands while you sand
Professional-grade components will hold up to constant use
Backed by a 2-year WEN warranty
Cons:
Dust collection system may clog
Best Dust Filtration: SKIL 7510-01 Sandcat Belt Sander
Dust collection systems are often hit-and-miss on belt sanders, but the 7510-01 unit performs beautifully in this department. Skil designed this model with micro-filtration technology that catches even the very fine pieces of sawdust. It’s easy to remove and empty the collector, and it also comes with a port so you can connect it to a vacuum. The port is compatible with most standard 1.24-inch hoses.
Aside from the dust filtration system, this model has a lot of benefits. It’s affordable and equipped with automatic belt tracking, so you don’t have to stop to adjust the belt during the job. The pressure control system will warn you when you’re pushing too hard. The unit is designed to sand all the way up to the edges of the material — ideal for detailed work such as frames, doors, and furniture.
Pros:
Incredible dust collection system will catch nearly all of the dust
Comes with a powerful 6.0 Amp motor and a 3 x 18-inch 80-grit belt
Innovative pressure control alert keeps you from damaging your material
Cons:
Noisier than some other models
Best for Tight Spots: Genesis GBS321A Belt Sander
Another affordable option, the Genesis GBS321A belt sander is sleek, reliable, and great for tight areas. The low-profile design allows you to sand right up to the edges of a piece or work effortlessly on smaller pieces. With the variable speed dial, you can adjust anywhere from 390 to 1,180 feet per minute.
The 8.0 Amp motor is stronger than many models, and the unit is backed by a 2-year manufacturer warranty. You’ll also have access to the US-based Genesis customer support line in case you run into any problems. The main downside is the dust bag performance, which seems to be a bit hit-or-miss among users. Some complain that it doesn’t collect or hold the dust well, while others say it works fine. The upside is that you can always connect the port to a vacuum.
Pros:
Great for homeowners on a budget
Weighs just 8.5 pounds
Allows you to change the belt with a quick lever push
Cons:
Dust collection performance may be spotty
Best Cordless: Ryobi Cordless Belt Sander
This battery-powered belt sander is great if you do a lot of jobs in places where you don’t have access to power. It runs on an 18-volt battery, which you’ll need to purchase separately. The adjustable pommel handle is covered with soft rubber molding. Choose between five positions for the one that is most comfortable for you.
The unit weighs just under 6 pounds and ships with an 80-grit sanding belt and a dust bag that is compatible with vacuums. It doesn’t have the same power as an electric model, but that’s the tradeoff you get for the portability. This unit would be best for short jobs. If you’re working long hours, have some backup batteries on hand.
Pros:
Cordless, portable design is perfect for the handyman on the go
Ergonomic handle allows you to customize how you hold it
Great for jobs where you don’t have outlets
Cons:
Less powerful motor than corded alternatives
Best for Detail Work: Makita 9032 Belt Sander
Versatile, lightweight, and easy to handle, the 9032 belt sander by Makita is designed specifically for precise, detailed jobs. The unit has an adjustable sanding arm that moves 100 degrees — ideal for areas that are difficult to reach. It also comes with several different arm sizes and belts.
The electronic speed control dial lets you sand anywhere from 980 to 5,600 feet per minute. It only weighs 3.5 pounds, one of the lightest models on the market. Built with commercial-grade components, this unit is perfect for carpenters, woodworkers, and DIY-ers.
Pros:
Adjustable arm lets you sand in places where your hand can’t go
Great versatility in terms of speed
Extremely lightweight and easy to transport
Cons:
4.4 Amp motor is not as powerful as some alternatives
I hope this list of the best belt sanders was helpful.
If you think I left out one that is important or have a suggestion for a future article, let me know in the comments below.
Brandon Hubbard, AIA, NCARB, LEED AP BD+C
